P35 Parts
P35 Manual and Maintenance (best printed in color)
GFI: You cannot use electric corkers on a circuit with GFI (Ground Fault Interrupter). Corkers have a frequency drive which will trip the GFI.
Hopper Spring Tap0008 $10 
Small spring inside hopper.
P35/45 Bottle Stand Spring
Tap0011---2.2 mm $15 each
Tap0015---3 mm $20 each
Both are 220 mm long
Two on each unit. Be sure to remove back or front cover on corker annually and lubricate the entire mechanism.
2.2 mm were used on units up to ~2010. 3 mm are very difficult to put on but last very long time. Takes a lot of strength to put these on.
Cork Pusher Spring Tap0007 $10
The same spring is used on the T1000 T-top corker front jaw plate.
Tap0228, Tap0331, Tap0716 $20
Bearing/screw/spacer that moves the cork pusher. On all corkers. (Pos 65,66, 67 on P12 diagram)
Cork Pushing Pin Tap1315 $35
~6-7/8" length
Top Plate Tap0709 $100
Slide Tap1211 $40
Knob for Safety Shield Tap0208 $11
M8x1.25 thread.
Snap Clamp Tap0213 $7
Holds Cork Descent Tube
Clear Safety Shield Tap0714 $100 sold out
Same shield is used on P35, P45, P12
Replacement Vacuum Pump
Contact us.dvppumps.com
You will need info from the nameplate.
Vacuum Pump Oil $24
This is small bottle for one fill of vacuum pump.
Change oil every year at minimum. Vacuum pump takes about 4 ounces. Fill to middle of window. Pump does not work as well if it is overfilled.
Filter for Vacuum pump $18 sold out
Clear cover. This filter is inline between vacuum pump and blue tank of P35.
Red or white Filter for Vacuum Pump $90
Oil usage is usually high during breakin period of pump. In particular, oil will leak out of the red filter on top of the pump. This should go away in a month or so. There is a micovalve in bottom of red filter that allows the oil to drain back. If it doesn't, then the Black Rubber Cap (see below) can be put over the top and the oil will then slowly drain back into the pump.
Black Rubber Cap for red filter $30
this is used only if pump continues to leak oil out of red filter after breakin period. now includes drain tubing
110V Bonfiglioli Inverter $725
for P35, P45, Stelvin capper, labeling machine.
Do not remove wires from bad inverter until you have the new one.
We will email parameters.
Switch for Bottle Stand $80
for P35/P45. Push the bottle against this switch to start corking cycle.
Solenoid valve $90
Solenoid valve w/ 2 bushings $95
(Tierre group)---for P35. If replacing the older style on P35 (Univer), then you also need supply two 1/2"x3/8" Hex bushings.
Position 135 (Tap 0514) for P35/45 $20
white plastic bushing under bottle platform
Spring for jaws Tap0004 $10
Tap0226 Bearing $15
4302. bearing that pushes against the jaw prism. on all corkers.
Light Bulb on electrical box $5
Older P35/45 units only--new units have LED.
Long threaded rod for 187 mL bottles--P35/45 Electric Corker
This is used on P35/45 electric corkers only. For bottles less than 9" height. Raises the bottle platform ~2". Buy this on mcmaster.com (300 mm xM18x2.5 threaded rod)
P45 Parts
P45 Manual and Maintenance (best printed in color)
P45B Belgian beer corker (2011). Parts for P45B are nearly identical to standard P45 parts. Use P45 schematic to determine part number. Schematic is part of the P45 manual above. Newer versions (>2012?) of P45B have both electric and pneumatic power. If you have one of these, then large hopper spring is same as that on P12 (Tap0005).
GFI: You cannot use electric corkers on a circuit with GFI (Ground Fault Interrupter). Corkers have a frequency drive which will trip the GFI.
Hopper Spring Tap0008 $10
Small spring inside hopper.
P35/45 Bottle Stand Spring
Tap0011---2.2 mm $15 each
Tap0015---3 mm $20 each
Both are 220 mm long
Two on each unit. Be sure to remove back or front cover on corker annually and lubricate the entire mechanism.
2.2 mm were used on units up to ~2010. 3 mm are very difficult to put on but last very long time. Takes a lot of strength to put these on.
Cork Pusher Spring Tap0007 $10
The same spring is used on the T1000 T-top corker front jaw plate.
Tap0228, Tap0331, Tap0716 $20
Bearing/screw/spacer that moves the cork pusher. On all corkers. (Pos 65,66, 67 on P12 diagram)
Cork Pushing Pin Tap1315 $35
~6-7/8" length
Top Plate Tap0709 $100
Slide Tap1211 $40
Knob for Safety Shield Tap0208 $11
M8x1.25 thread.
Snap Clamp Tap0213 $7
Holds Cork Descent Tube
Clear Safety Shield Tap0714 $100 sold out
Same shield is used on P35, P45, P12
110V Bonfiglioli Inverter $725
for P35, P45, Stelvin capper, labeling machine.
Do not remove wires from bad inverter until you have the new one.
We will email parameters.
Switch for Bottle Stand $80
for P35/P45. Push the bottle against this switch to start corking cycle.
Position 135 (Tap 0514) for P35/45 $20
white plastic bushing under bottle platform
Spring for jaws Tap0004 $10
Tap0226 Bearing $15
4302. bearing that pushes against the jaw prism. on all corkers.
Light Bulb on electrical box $5
Older P35/45 units only--new units have LED.
Long threaded rod for 187 mL bottles--P35/45 Electric Corker
This is used on P35/45 electric corkers only. For bottles less than 9" height. Raises the bottle platform ~2". Buy this on mcmaster.com (300 mm xM18x2.5 threaded rod)
P12 Parts
P12 Manual and Maintenance (best printed in color)
- A 5 scfm compressor will suffice for the pneumatic corker at the maximum production rate.
- 28.5 NI/min = 1 scfm
Tap0215/Tap0235 Pinion/FreeWheel for P12 hopper $100
14.00 mm Drive sprocket for P12 hopper.
If cork is not dropping into tube from the hopper of P12, you need either springTAP0008, or Tap0215/Tap0235.
1. To identify the problem part. Run the unit while observing the brass finger inside the hopper. If the brass finger does not rotate, then the spring TAP0008 is broken.
2. The brass finger should turn upward on the downstroke of the corker. It should NOT move on the upstroke of the corker. The pinion/freewheel turns freely in one direction only.
Hopper Spring Tap0008 $10
Small spring inside hopper.
Tap0005 Large Spring for P12 hopper $15
Position 122 on P12 hopper. This spring is also used on P45B that have both electric and pneumatic power. When assembling, Adjust chain length (usually 23 chain links) to insure the spring is not pulled into the gear cogs.
Tap1657 Shaft (P12 postion 109) $30
drive sprocket/bearing (Tap0215/0235) turn on this.
Cork Pusher Spring Tap0007 $10
The same spring is used on the T1000 T-top corker front jaw plate.
Tap0228, Tap0331, Tap0716 $20
Bearing/screw/spacer that moves the cork pusher. On all corkers. (Pos 65,66, 67 on P12 diagram)
Cork Pushing Pin Tap1315 $35
~6-7/8" length
Top Plate Tap0709 $100
Slide Tap1211 $40
Knob for Safety Shield Tap0208 $11
M8x1.25 thread.
Snap Clamp Tap0213 $7
Holds Cork Descent Tube
Clear Safety Shield Tap0714 $100 sold out
Same shield is used on P35, P45, P12
Spring for jaws Tap0004 $10
Tap0226 Bearing $15
4302. bearing that pushes against the jaw prism. on all corkers.
Regulator for P12 (position 31/35, tap0411/0408) $150 sold out
Includes gauge. this should rarely need to be replaced. take apart and clean if it leaks.
Pressure Gauge for P12 (manometer, position 35, tap0408) $10
MetalWork valve for P12
You can get these at www.automation-dfw.com
Metalwork 7010011100 PNV25PNSOO
Be sure to drain your compressor tank daily. Moisture from the compressor can pass thru the system and eventually clog up--or rust out---these valves. there are 2 side by side on each P12. one controls the bottle stand cylinder, the other the main cylinder.
Position 13 (Tap 0507) for P12 $35
White plastic spacer that holds the bottle plate. M16 thread. About 4" long.
P12 Spacer for shorter bottles-- $70
This is used on P12 pneumatic corker only. (M16 thread) For bottles ~ 7" to 9" height. Raises the bottle platform ~2".
General Info---all corkers
Damaged Cork Pusher and Top Plate is indirectly caused by Bottle Height misadjustment. If bottle is too low, cork will not be driven fully into bottle. This misleads user into lowering the cork pushing pin (which ironically makes the problem worse). If cork pushing pin is too low, it can hit the cork pusher and bend the post on the top plate. It is extremely important to check the Bottle Height when changing bottles (red to white for example).
Clear Safety Shield for P55 champagne corker $80
slightly different than shield for P35. This has holes for interlock in upper right.
230V Bonfiglioli Inverter for OLDER P55 champagne corker $750
230V Bonfiglioli Inverter for New P55 champagne corker $650
New P55 also requires air compressor. Old P55 does not.
Do not remove wires from bad inverter until you have the new one.
We will email parameters.
- Stelvin Avt400-S. This provides concise instructions for setting up the Stelvin Capper.
- Avt400 and electrical. This is the general manual for Avt400 for oil (ROPP capsules) but also applies to the Stelvin capper with one very important exception. Do not adjust the Drive Spring on the Stelvin Capper. The Drive Spring has been preset for Stelvin caps. For either oil or Stelvin, the best approach is to send us your bottle and capsules and we will set it up here before shipping.
- Videos: The following videos help in understanding the setup of Avt400.
- First shows changing bell which will not be needed unless you use this for Stelvin and olive oil.
- Second shows cutting off top of capsule and beginning of height adjustment of rollers.
- Third shows height adjustment of lower roller (for tamper-proof seal)
- Fourth shows height adjustment of other lower roller.
- Fifth shows height adjustment of upper rollers.
- Sixth shows centering bottle
- Seventh shows a capsule being applied.
- GFI: You cannot use Stelvin Capper on a circuit with GFI (Ground Fault Interrupter). Capper has a frequency drive which will trip the GFI.
Parts for Avt400
110V Bonfiglioli Inverter (order above under P35 corker parts)
for P35, P45, Stelvin capper, labeling machine.
Do not remove wires from bad inverter until you have the new one.
We will email parameters.
Standard Avt400 is for Stelvin 30 mm diameter capsules. other sizes can be applied. smallest possible is 18.5 mm diameter--many airplane minis. Most common is 31.5 mm diameter---many vodka, gin....
Bell for 31.5 mm capsules $85
Clear Safety Shield Stelvin Capper $110
Changing head on Avt400. This is only needed if you have two heads for different capsule diameters.
Lower head to lowest position (weight of head and motor now helps in unthreading the head). Loosen large hex nut on top. Unthread and remove the top shaft (black know on top). Remove cover directly abover the head (2 bolts, usually a yellow sticker on this cover).Use large channel locks to grab the spindle under this cover. Now use Pin spanner wrench to unscrew the head.
(Pin spanner wrench that we use is available at mcmaster.com P/N 55165A41)